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Electron Microscopy Sciences

arrow14Carbon Coaters, Sputter Coaters and Turbo Sputter Coaters

arrow14EMS Series of Rotary Pumped Modular Coating Systems

Innovative and versatile Sputter Coater and Carbon Evaporator for SEM Applications

Quick Overview

The EMS150R is a compact rotary pumped coating system ideally suited for SEM and other coating applications. The EMS150R is available in three formats:

EMS150R S – a compact rotary pumped sputter coater, suitable for non-oxidising metals

EMS150R E – a compact rotary pumped carbon fibre coater suitable for SEM applications

EMS150R ES – a compact rotary pumped combined sputter coater and carbon evaporator

  • Base Plate Standard Specimen Stage with FTM
  • Carbon Fiber Evaporation Insert
  • Color Touch Screen Control
  • Cool Sputtering
  • Optional Flat Rotation Stage
  • Optional Glow Discharge Attachment
  • Optional Rotation Stage
  • EMS150R ES In Sputtering Mode
  • EMS150R ES In Sputtering Mode
  • Sputtering Insert
  • Click on an image to view.
 

Key Features

Product Description

Ideal for SEM applications

EMS150R is available in three formats: sputtering, carbon evaporation or both. Depending upon the selected configuration, the EMS150R can be a top-of-the-range sputter coater for scanning electron microscopy (SEM), a carbon coater suitable for SEM (eg EDS and WDS), or both, in a single easy to use system.

Molded case with color touch-screen

The EMS150R is presented in a custom molded, one-piece case. The color touch screen allows multiple users to input and store coating protocols. The case houses all the working components. Automatic bleed control ensures optimum vacuum conditions during sputtering.
The vacuum chamber has an external diameter of 165mm (6.5”) and comes with an integral implosion guard. A variable speed rotary specimen stage is fitted as standard, with other stages available as options.

Sputter coating, carbon coating or both

The EMS150R is available in three formats, each with a range of optional accessories:

Each of the above can be fitted with a range of optional accessories (eg glow discharge, carbon rod coating, film thickness monitor). See options for details.

Rapid data entry

At the operational heart of EMS150R is a simple color touch screen, which allows even the most inexperienced or occasional operators to rapidly enter and store their own process data. To further aid ease of use a number of typical sputtering and evaporation profiles are already stored.

Maintenance

The intuitive touch screen interface features maintenance prompts which highlight:

Specifications

Instrument case 585mm W x 470mm D x 410mm H (total height with coating head open: 650mm)
Weight 28.4kg
Packed dimensions 725mm W x 660mm D x 680mm H (36.8kg)
Work chamber Borosilicate glass 152mm Ø (inside) x 127mm H
Safety shield Integral polyethylene terephthalate (PET) cylinder
Display 145mm 320 x 240 colour graphic TFT (Thin Film Transistor) display
User Interface Intuitive full graphical interface with touch screen buttons, includes features such as reminders for when maintenance is due and a log of the last ten coatings carried out
Sputtering target Disc style 57mm Ø. A 0.1mm thick gold target is fitted as standard. Q150R S and Q150R ES versions only
Specimen stage 50mm Ø rotating stage with 6 stub positions for 15mm, 10mm, 6.5mm or 1/8” pin stubs. Rotation speed 8-20 rpm
Vacuum
Rotary pump Edwards RV3 50L/s two-stage rotary pump, with vacuum hose, coupling kit and oil mist filter
Vacuum measurement Pirani gauge fitted as standard
Typical ultimate vacuum 2 x 10-2mbar in a clean system after pre pumping with dry nitrogen gas
Sputter vacuum range Between 3 x 10-2 and 5 x 10-1mbar
Processes
Sputtering 0-80mA to a pre-determined thickness (with optional FTM) or by the built-in timer. The maximum sputtering time is 60 minutes (without “breaking” vacuum and with built in rest periods)
Carbon evaporation A robust, ripple free D.C. power supply featuring pulse evaporation ensures reproducible carbon evaporation from fibre, cord or rod sources. Current pulse for carbon cord: 1-60 Amps; current pulse for carbon rods with spigot size of 1.4mm Ø: 1-90 Amps
Glow discharge 0-80mA operates in DC+ and DC- modes
Services and other information
Gases Argon sputtering process gas, 99.999% (R S and R ES versions). Nitrogen venting gas (optional)
Electrical supply 90-250V ~ 50/60 Hz 1400 VA including RV3 rotary pump power. 110/240V voltage selectable
Conformity CE conformity
Power factor correction Complies with the current legislation (CE Certification) and ensures efficient use of power which means reduced running costs

Ordering Information

EMS150R S
4500 EMS150R S Rotary pumped sputter coater, includes an 57mm Ø x 0.1mm gold target POR Request Quote
4501 Quick-release sputter insert for EMS150R S and EMS150R ES – suitable for non-oxidising (noble) metals. Supplied with A 57mm Ø x 0.1mm thick gold target as standard. For additional noble metal targets (eg Platinum, Gold / Palladium, Silver) see Sputtering Targets section   Included
4502 Rotation stage, 50mm Ø with adjustable height for target to sample distances of 38mm-79mm (supplied with 2 mounting pillars). Note: this stage does not tilt – for tilting stage see Specimen Stages section   Included
EMS150R E
4503 EMS150R E Rotary pumped carbon fibre evaporator, supplied with carbon fibre / cord POR Request Quote
4504 Quick-release carbon fibre evaporation insert for EMS150R E and EMS150R ES – suitable for evaporation of carbon fibre and carbon cord   Included
4506 Rotation stage, 50mm Ø with adjustable height for target to sample distances of 38mm-79mm (supplied with 2 mounting pillars). Note: this stage does not tilt – for tilting stage see Specimen Stages section   Included
EMS150R ES
4507 EMS150R ES Rotary pumped sputter coater, includes an 57mm Ø x 0.1mm gold target, and carbon fibre evaporator, supplied with carbon fibre / cord POR Request Quote
4508 Quick-release sputter insert for EMS150R S and EMS150R ES – suitable for non-oxidising (noble) metals. Supplied  57mm Ø x 0.1mm thick gold target as standard. For additional noble metal targets (eg Platinum, Gold / Palladium, Silver) see Sputtering Targets section   Included
4509 Quick-release carbon fibre evaporation insert for EMS150R E and EMS150R ES – suitable for evaporation of carbon fibre and carbon cord   Included
4510 Rotation stage, 50mm Ø with adjustable height for target to sample distances of 38mm-79mm (supplied with 2 mounting pillars). Note: this stage does not tilt – for tilting stage see Specimen Stages section   Included
Options and Accessories

A range of interchangeable, plug-in style coating inserts are available:

4511 Additional sputter insert for quick metal change (R S and R ES only). Note: this is an entire sputtering assembly; individual noble metal targets can also be purchased POR Request Quote
4512 Carbon rod evaporation insert for 3.05mm Ø rods (R E and R ES only). Includes manual rod shaper and 3.05mm Ø carbon rod POR Request Quote
4513 Glow discharge insert to modify surface properties (eg hydrophobic to hydrophilic conversion) or to clean surface residues (R S and R ES only). Can be retrofitted POR Request Quote
4514 Additional standard glass chamber assembly POR Request Quote
4515 Extended height vacuum chamber (214mm high – the standard chamber is 127mm high). For increased source to sample distance and for coating large specimens POR Request Quote
4516 Rotating vacuum spigot allows more convenient connection of the vacuum hose to the rear of the ems150R when bench depth is limited POR Request Quote
4517 Film thickness monitor (FTM) attachment. Consists of a built in chamber mounted quartz crystal oscillator (includes crystal). As sputtered or evaporated material is deposited onto the crystal, so its frequency of oscillation is modified. This „modification‟ is used to measure and control the thickness of material deposited POR Request Quote
4518 Spare quartz crystal POR Request Quote
Specimen stages
The EMS150R has alternative specimen stages to meet most requirements. All are easy-change, drop-in style and are height adjustable (except 10360 rotary planetary stage)
4519 50mm Ø rotate-tilt specimen stage with adjustable tilt (up to 90 degrees) and height (37mm-60mm). Has six stub positions for 15mm or 6.5mm or 1/8" pin stubs. Stage rotation speed variable between 8 and 20rpm POR Request Quote
4520 90mm Ø rotating specimen stage for glass microscope slides (up to two x 75mm x 25mm slides). Stage rotation speed variable between 8 and 20rpm POR Request Quote
4521 Variable angle “Rotacota” rotary planetary stage with 50mm Ø specimen platform. Has six stub positions for 15mm or 6.5mm or 1/8" pin stubs. Stage rotation speed variable between 8 and 20rpm POR Request Quote
4522 Flat rotation specimen stage for 100mm / 4” wafers, includes gearbox for increased coverage. Stage rotation speed variable between 8 and 20rpm POR Request Quote
Carbon Supplies
4538 Carbon fibre cord - high purity - 1m POR Request Quote
4539 Carbon fibre cord - high purity - 5m POR Request Quote
4540 Carbon fibre cord - standard grade - 1m POR Request Quote
4541 Carbon fibre cord - standard grade - 10m POR Request Quote
4542 Carbon fibre cord - standard grade - 100m POR Request Quote
4543 Carbon rods - 3.05mm Ø x 50mm length (shaped) pack of 10 POR Request Quote
4544 Carbon rods 3.05mm Ø x 300mm length (unshaped) pack of 10) POR Request Quote
4546 Manual rod shaper for 3.05mm Ø carbon rods POR Request Quote
Sputtering Targets
4523 57mm Ø x 0.1mm Gold POR Request Quote
4524 57mm Ø x 0.2mm Gold POR Request Quote
4525 57mm Ø x 0.3mm Gold POR Request Quote
4526 57mm Ø x 0.1mm Gold/Palladium (80/20%) POR Request Quote
4527 57mm Ø x 0.2mm Gold/Palladium (80/20%) POR Request Quote 
4528 57mm Ø x 0.3mm Gold/Palladium (80/20%) POR Request Quote
4529 57mm Ø x 0.1mm Platinum POR Request Quote
4530 57mm Ø x 0.2mm Platinum POR Request Quote
4561 57mm Ø x 0.3mm Platinum POR Request Quote
4532 57mm Ø x 0.1mm Nickel POR Request Quote
4533 57mm Ø x 0.1mm Silver POR Request Quote
4534 57mm Ø x 0.1mm Palladium POR Request Quote
4535 57mm Ø x 0.1mm Copper POR Request Quote
4536 57mm Ø x 0.1mm Platinum/Palladium (80/20%) POR Request Quote
4537 57mm Ø x 0.3mm Platinum/Palladium (80/20%) POR Request Quote
Spare kits
4547 Two-year spares kit for EMS150R S
Includes: 57mm Ø x 0.1mm gold target, standard glass chamber assembly quartz crystals, O-rings
POR Request Quote
4548 Two-year spares kit for EMS150R E
Includes:, carbon fibre / cord, standard glass chamber assembly, quartz crystals, O-rings, springs
POR Request Quote
4549 Two-year spares kit for EMS150R ES
Includes: 57mm Ø x 0.1mm gold target, / carbon fibre / cord, standard glass chamber assembly, quartz crystals, O-rings, springs
POR Request Quote

Technical Data sheet

SEM/TEM Carbon Coaters Techniques and Applications

Sputter Coater Principles

Silver as a Removable Coating for Scanning Electron Microscopy

arrow14EMS 400 and 450 Carbon Coater

The EMS 400 and 450 are no longer available and have been replaced by the EMS 150R series coaters.

The complete product listing is included above. Please click for details.

arrow14EMS EMS150R S and EMS150R ES Sputter Coaters

EMS is pleased to offer the 150R series sputter coater and combined carbon and sputter coater.

The complete product listing is included above. Please click for details.

EMS 500 and EMS 550 Sputter Coater arrow14EMS 500 and EMS 550 Sputter Coater

The EMS 550 system employs a Magnetron Target Assembly which enhances the efficiency of the process using low voltages, and giving a Fine Grain, Cool Sputtering, without the need to cool the target or the specimen stage.

The specimen stage height is adjustable in discreet steps, accommodates a range of specimens and stubs, which together with pre-selectable parameters and Automatic Control, gives defined and repeatable film thickness depositions.

The instrument is fitted with 60mm (Dia) and 0.1mm (T) gold (or Customer choice) quick change target, giving optimum consumable cost performance.

The integrated instrument panel and plug-in electronics, maximize ‘up-time’ and, with user friendly designs, ensures satisfactory multi-user discipline.

The sputtering parameters can be pre-set, including the gas bleed needle valve which has electromagnetic valve back-up.

The sputtering head is interlocked, and the system can easily accommodate the 7640 Carbon Coating Attachment.

The independent vacuum pump is controlled by the instrument throughout the fully automatic coating cycle.

The EMS 500 is a manual version of the EMS 550 without a rotary stage. All other features and specifications are the same.

Features

Specifications

Instrument Case 450mm(W) x 350mm(D) x 175mm(H)
Work Chamber Borosilicate Glass 165mm (Dia.) x 125mm (H)
Weight 18Kg
Target 60mm (Dia.) x 0.1mm (Thick) (Gold fitted as standard)
Specimen stage 60mm (Dia.) Adjustable height
spacing to target 25mm to 45mm
Vacuum Gauge Range ATM ­1x10-2 mbar
Deposition Range 0-50mA
Deposition Rate 0-25nm/minute
Sputter Timer 0-4 minutes
Supply 115V 60Hz 230V 50Hz (6 Amp Max incl pump)
Services Argon ­ Nominal 4 psi
Vacuum Pump Complete with vacuum hose and oil mist filter
85L/Min (Recommended)
Size 470mm(L) x 150mm(W) x 250mm(H)
Weight 20Kg

Ordering Information

91000 EMS 550 Sputter Coater complete with Target POR Request Quote
91000-MA EMS 500 Manual Sputter Coater POR Request Quote
91005 Rotary Vacuum Pump
Targets 60mm (Dia.) x 0.1mm (Thick) fitted inclusive as standard
$2,566.00 Add to Cart

Replacement Targets

91010 Gold Target $750.00 Add to Cart
91011 Gold/Palladium Target $750.00 Add to Cart
91012 Platinum Target $850.00 Add to Cart

Replacement Parts

91013 Glass Cylinder 165mm (6")   $175.00 Add to Cart
91014 "L" Gaskets to suit 165mm (6") cylinder 1 pair $95.00 Add to Cart

Optional Accessories

91042 EMS 125 Etch Facility POR Request Quote
91006 EMS 150 Film Thickness Monitor POR Request Quote
92030 EMS 175 Oscillating Stage POR Request Quote
  EMS 7640-CF Carbon Firber Coating Attachment POR Request Quote
  EMS 7640-CR Carbon Rod Coating Attachment POR Request Quote

EMS 575X Turbo Sputter Coater and EMS 575T Twin Head Sputter Coaterarrow14  EMS 575T Twin Head Sputter Coater

The EMS 575 uses a ‘Turbo’ pump, backed up by a Rotary Vacuum pump, the complete pumping sequence being under automatic control, and the vacuum on the order of 1 x 10-3 mbar.

A rotating specimen table is employed to ensure that these ultra thin films are evenly deposited onto the specimen.

The system employs a Magnetron Target assembly, fitted with a 54mm (Dia.) quick change target. The sputtering parameters can be pre-set including gas bleed needle valve which has electromagnetic valve back-up.

The vacuum can be adjusted to suit conditions for Chromium or Gold targets, and has a dual range Timer to allow for a range of sputtering times.

The system has peltier cooling built-in giving improved sputtering performance.

The EMS 575T has two heads and the stage is arranged such that the sample can be coated with one material, then another without breaking vacuum.

Features

Specifications

Instrument Case 450mm (W) x 350mm (D) x 175mm (H)
Work Chamber Borosilicate Glass: 165mm (Dia.) x 125mm (H)
Plus Stainless Steel Base 110mm (Dia.) x 115mm (H)
Weight 42Kg
Target 57mm (Dia.) x 0.2mm (Thick)
(Chromium fitted as standard)
Specimen stage 60mm (Dia.) Rotating Table at 60 r.p.m.
Vacuum Gauge Range (Penning) ATM to 1x10-5 mbar (Penning)
Operating Vacuum 1x10-3 mbar to 1x10-4 mbar
Deposition Rate 0-175mA
Sputter Timer 0-4 minutes
Power Supply 1000v at 100 ma, 100 watts
Plasma Voltage 150v mean dc at 100ma, 15 watts max rating
Deposition Rate 30 nm/min at 100ma
Turbomolecular Pump 60 litres/second (Ultimate vacuum 1x10-8 mbar)
Supply 115V 60Hz (12 Amp Max incl pump)
230V 50Hz (6 Amp Max incl pump)
Services Argon ­ Nominal 4 psi
Vacuum Pump (Recommended) Complete with vacuum hose and oil mist filter
85L/Min
Size 470mm (L) x 150mm (W) x 250mm (H)
Weight 20Kg

Ordering Information

91110-TH EMS 575T Twin Head Sputter Coater complete with Target POR Request Quote
91005 Rotary Vacuum Pump $2,566.00 Add to Cart
92045 EMS 50 Water Chiller POR Request Quote

Replacement Targets

91010 Gold Target 750.00 Add to Cart
91011 Gold/Palladium Target 750.00 Add to Cart
91012 Platinum Target 850.00 Add to Cart
91013 Chromium Target POR Request Quote
91014 Tungsten Target POR Request Quote

Optional Accessories

91048 EMS 140 Cold Trap POR Request Quote
91006 EMS 150 Film Thickness Monitor POR Request Quote

Technical Data sheet

Sputter Coater Principles

Silver as a Removable Coating for Scanning Electron Microscopy

EMS 650 Large Sample Coater and EMS 650T Turbo Large Sample Coaterarrow14EMS 650 Large Sample Coater and EMS 650T Turbo Large Sample Coater

The EMS 650 system employs Magnetron Target Assemblies which enhances the efficiency of the process using Low Voltages, and giving a Fine Grain, Cool Sputtering, without the need to cool the target or the specimen stage.

There are three such target assemblies in the EMS 650, positioned to give coating over a large diameter which, together with a rotating sample table, ensures even depositions. This method allows standard targets to be utilized, and avoids the necessity of special large profiled targets.

This triple-target system is particularly useful in the Semiconductor Wafer Industry.

The Instrument is fitted with three 60mm diameter and 0.1mm thick gold (or Customer choice) quick change targets, giving optimum consumable cost performance.

The integrated instrument panel and plug-in electronics maximize ‘up-time’ and, with user friendly designs, ensure satisfactory multi-user discipline.

The sputtering parameters can be pre-set, including the gas bleed needle valve which has electromagnetic valve back-up which, together with Automatic Control, gives defined and repeatable film thickness depositions.

The sputtering head is interlocked, and the system can easily accommodate the EMS 7640 Carbon Coating Attachment.

The independent vacuum pump is controlled by the instrument throughout the fully automatic coating cycle.

The EMS 650T is the exact same as the EMS 650 with the addition of it having a turbo pump pumping at 60 L/sec for higher and cleaner vacuum.

Features

Specifications

Instrument Case 450mm (W) x 350mm (D) x 175mm (H)
Work Chamber Borosilicate Glass: 225mm(Dia.) x 125mm(H)
Weight 24Kg
Targets (3) x 60mm Dia. x 0.1mm thick
Rotating Specimen Stage 155mm Dia. Adjustable
Height spacing to target 40 to 50mm
Vacuum Gauge Range ATM ­1x10-2 mbar
Deposition Range 0-100mA
Deposition Rate 0-20nm/minute
Sputter Timer 0-4 minutes
Supply 115 volts 60 Hz (16 Amp Max incl pump)
230 volts 50Hz (8 Amp Max incl pump)
Services Argon ­ Nominal 4 psi
Vacuum pump 90L/m or greater . Range: to 10-2mbar
Size 470mm (L) x 150mm (W) x 250mm (H)
Weight 23Kg

Ordering Information

91020 EMS 650 Sputter Coater complete with Targets
(3) x 60mm Dia. x 0.1mm thick fitted inclusive as standard
POR Request Quote
91020T EMS 650T Sputter Coater POR Request Quote
91025 Rotary Vacuum Pump $2,808.00 Add to Cart

Replacement Targets

(Recommended change as set of three)

91030 Gold Targets (x3) $2,000.00 Add to Cart
91031 Gold/Palladium Targets (x3) $2,000.00 Add to Cart
91032 Platinum Targets (x3) $2,000.00 Add to Cart

Replacement Parts

91033 Glass Cylinder 225mm (8")   $650.00 Add to Cart
91034 "L" Gaskets to suit 225mm (8") cylinder 1 pair $400.00 Add to Cart

Optional Accessories

91042 EMS 125 Etch Facility POR Request Quote
91006 EMS 150 Film Thickness Monitor POR Request Quote
  EMS 7640-CF Carbon Firber Coating Attachment POR Request Quote
  EMS 7640-CR Carbon Rod Coating Attachment POR Request Quote

Technical Data sheet

Sputter Coater Principles

Silver as a Removable Coating for Scanning Electron Microscopy

EMS 675 High Resolution, Large Sample Coaterarrow14EMS 675X High Resolution, Large Sample Sputter Coater

A complete 8 inch (200mm) wafers can be coated in The EMS675X Sputtering Coater System. The base system with twin gear rotating sample stage gives a progressive elliptical rotation for even sputtering deposition.

The EMS675X Coating System employs a magnetron target assembly which enhances the efficiency of the Sputtering process using low voltages, giving a thin and fine grain coating.

There are three such target assemblies in the EMS675X, positioned to give coating over a large diameter which, together with a rotating sample table, ensures even depositions. This method allows standard targets to be utilized, and avoids the necessity of special large profile targets.

The multi-target system is particularly useful in the semi-conductor wafer industry. It has a turbo molecular pump backed by a Rotary Vacuum Pump.

The integrated instrument panel and plug-in electronics maximize “up-time” and, with user-friendly designs, ensures satisfactory multi-user discipline.

The sputtering parameters can be pre-set, including the gas bleed needle valve, which has electromagnetic valve back-up.

The independent Vacuum Pump is controlled by the Instrument throughout the fully automatic coating cycle. It can be used to Sputter Coat targets such as Gold, and also targets that may need pre-cleaning, or the removal of oxide layers, such as Chromium.

A shutter assembly is fitted as standard, which allows a Sputter Cleaning and the Sputter Cycle to be carried out while maintaining the vacuum.

Features

Benefits

Specifications

Instrument Case 450mm W x 500mm D x 300mm H
(Overall height of unit 630mm)
Work Chamber Borosilicate Glass 300mm Dia. x 20mm H
Safety Shield Polycarbonate cylinder
Weight 42Kg
Targets Three x 54mm Dia. x 0.3mm Thick
Chromium fitted as standard
Rotating Specimen Stage Adjustable for 6 to 8 inch Wafers,
Height spacing to target 60mm
Vacuum Gauge Atmos.: ­1x10-5 mbar
Deposition 0-450mA
Deposition Rate 0-15nm/minute
Sputter Timer 0-4 minutes (multiple cycles possible)
Supply 115 volts 60 Hz (16 Amp Max incl pump)
230 volts 50Hz (8 Amp Max incl pump)
Services Argon: Nominal 10 psi, Nitrogen: Nominal 10 psi
(Argon may be used as common gas)
Rotary Backing Pump Two Stage Vacuum Pump No.2, 35L/Min
complete with Vacuum Hose and Oil Mist
Filter. 2m3

Ordering Information

91026 EMS675X Turbo Sputter Coater complete with Three targets each POR Request Quote
91025 Rotary Vacuum Pump each $2,808.00 Add to Cart

Replacement Targets (Recommended change as set of 3)

91030 Gold Targets (x3) each $2,000.00 Add to Cart
91031 Gold Palladium Targets(x3) each $2,000.00 Add to Cart
91032 Platinum Targets(x3) each $2,000.00 Add to Cart
91013 Chromium Targets (x3) each POR Request Quote
91014 Tungsten Targets (x3) each POR Request Quote

Replacement Parts

91033 Glass Cylinder 225mm each $650.00 Add to Cart
91034 L Gaskets (x2) 1 pair $400.00 Add to Cart

Optional Accessories

91006 EMS 150 Film Thickness Monitor each POR Request Quote
92030 EMS 175 Oscillating Stage each POR Request Quote
  EMS 7640-CF Carbon Firber Coating Attachment each POR Request Quote
  EMS 7640-CR Carbon Rod Coating Attachment each POR Request Quote

Technical Data sheet

Sputter Coater Principles

Silver as a Removable Coating for Scanning Electron Microscopy

“Mini” Sputter Coater and Carbon Attachments arrow12arrow12

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