Micro
Manipulators, Microdrilling Systems, and Disc Punch
Professional Manual
Micro-Manipulator Model FX-117
This three axis micro-manipulator provides safe and efficient positioning of microtools.
All three vernier readings are graduated in 0.1mm increments. The X-axis, which holds the tool clamp with microtool, has an additional fine movement with 0.001mm graduations.
The FX117 employs rack and pinion drive, V-shaped guide ways and cross bearings, so movement is precise and repeatable. Contact parts are milled from hardened steel for optimum performance and long life. Design employs in-line control knobs clustered within a 8cm area in a single vertical plane resulting in quick and precise hand manipulation.
The stand , the FX117-01 has a dovetail adapter and mounting post. The optional adapter FX118-02 (Microtool holder) can also be used.
Specifications:
| Movements: | X axis fine | 10 mm travel 0.01mm graduations |
| X axis | 37mm travel 0.10mm graduations | |
| Y axis | 20 mm travel 0.10mm graduations | |
| Z axis | 25 mm travel 0.10mm graduations | |
| Weight: | 1.8 lb. | 6.1 lb. with stand |
| Dimensions: | 140 mm (H) | 220 mm with stand |
| 100 mm (W) | 145 mm with stand | |
| 60mm (D) | 165 mm with stand |
Model FX-116 comes with stand FX-116-01
| 62100-15 | Micro Manipulator Model FX-117 with stand | each | 1,699.00 | Add to Cart |
| 62102-02 | Micro Tool Adapter FX-118-02 | each | 20.00 | Add to Cart |
Manual Ultra Precision Micro-Manipulator FX-118
The world patented precision Micro-Manipulator model FX-118 employs
a unique differential lever system for smooth movement of each of
its three stages, X,Y & Z. Each of the three stages is controlled by two independent micrometers
for rapid or fine advancement of each stage. An optional tilting device (FX-113)
has micrometer controlled tilting in two additional directions. An optional
micro-tool holder (FX-118-01) is available which can be mounted to either the
Z axis of the manipulator or the FX-113 tilting device. An optional adapter
(FX-118-02) is also available to hold all available micro-tools
Specifications:
| Advancement: | Patented lever differential system |
| Range: | 10.9mm coarse, 1.09mm fine. |
| Infeed Increments: | 10.0um coarse, 1.0µm fine. |
| Backlash: | Less than 1µm. |
| Weight: | 900gm |
| Dimensions: | 96mmx104mmx170mm (3¾"x4"x6¾") |
| 62100-20 | Micro-Manipulator Model FX-118 | each | 4,750.00 | Add to Cart |
| 62101-20 | Tilting Device | each | 2,400.00 | Add to Cart |
| 62102-01 | Micro-Tool Holder | each | 52.00 | Add to Cart |
| 62102-02 | Microtool Adapter | each | 20.00 | Add to Cart |
Microdrilling Systems
1. The Model L Microdrilling Machine
The Model L machine represents a new approach to efficient, low cost recision microdrilling. The L model employs standard spiral HSS micro-drills from .03mm to 0.50mm (0.0012” to 0.020”) and solid carbide micro-drills from 0.10mm to 0.50mm (0.0039” to 0.020”) diameter (and larger). These drills can be used for work on most metals and plastics.
The drill has a carbide faced interchangeable V-baring frame in which the drill is held. A precision setscrew- type-pulley and an endless belt, together with the inclined drive motor design assure positive return of the drill to the “up” position.
Employing the V-bearing principle, the drill acts as its own spindle but will run much truer than in other holding devices such as collets or chucks. Micro-dial with a zero setting friction clutch provides 0.0075mm (0.0003”) incremental feed. A returnable in-feed plunger is gently pressed for each increment set on the dial.
The Model L is available with optional equipment such as x-y positioning tables, vacuum chucks etc.
- Positioning Table, Model MD 025 travels 25mm and 50mm in x, y. Supplied with 2 micrometers in mm or inches
- Vacuum chuck, Model MDC 040 assures positive holding and accurate repeated placement of glass substrates by mean of 3 locating pins.
Specification:
| Machine Housing and Base: | Special alloy casting, table-balanced ground |
| Machine Column: | 28.6mm dia (11⁄8”) x 279mm (11”) hardened & ground |
| Drive Motor: | 24 VAC precision servo type |
| Speed Control: | Variable 0 – 3500rpm, solid state (in machine base) |
| Power requirement: | 115/230 VAC 45-400 Hz |
| Vee Bearing Mount: | Two in-line vee-construction, frame with carbide bearing, interchangeable |
| Drill Advancement: | Micro-dial and contact plunger, hand controlled |
| Drill In feed: | Smallest increment 0.0075mm (0.0003”) |
| Total Drill Stroke: | 5mm (0.197”) |
| Drive Belt: | Special cast urethane, endless |
| Drill Drive Pulley: | Drill drive pulley #2000-36 |
| Overall Dimensions: | 305mm x457mm x 339mm (12” x 18” x 13”) |
| Shipping Weight: | 11 kg (25 lbs) domestic, 13.5 kg (30 lbs) foreign. |
| 62088-L | Model L Micro Drilling Machine | each | 5800.00 | Add to Cart |
| 62088-50 | X-Y Portioning Table, MD 025 | each | 1800.00 | Add to Cart |
| 62088-54 | Vacuum Chuck, MDC 040 | each | 500.00 | Add to Cart |
| 62088-55 | Vee-Bearing for L Model | each | 600.00 | Add to Cart |
| 62088-56 | Drive Belt Replacement for L Model |
each | 22.00 | Add to Cart |
| 62088-57 | Drive Pulley for 1-254 Drill Bits | each | 24.00 | Add to Cart |
2. Micro Drill Bits – Series 1-254
A newly introduced sub-micron Grade spiral HSS Micro Drills – contains 9.5% cobalt for excellent cutting and minimum wear - designed for drilling very small holes with excellent chip removal properties, and for use with the Model L Drill Press above. These Drill Bits are available in small sizes of 0.03mm (30μm = 0.0012”) diameter up to 0.50mm (500μm = 0.020”) diameter, in increments of 0.01mm (10 μm = 0.004”)
Specifications:
| Shank diameter | : | 1mm (0.040”) |
| Overall length | : | 25mm (1.0”) |
| Shank & tip diameter tolerances | : | +/- 0.0005 (0.0002”) |
Ordering: All pricing is each.
| Cat. # | Dia, mm/” | Cat. # | Dia, mm/” | ||||
| 62089-03 | 0.03/0.0012 | 90.00 | Add to Cart | 62089-27 | 0.27/0.0108 | 26.00 | Add to Cart |
| 62089-04 | 0.04/0.0016 | 46.00 | Add to Cart | 62089-28 | 0.28/0.0112 | 26.00 | Add to Cart |
| 62089-05 | 0.05/0.0020 | 32.00 | Add to Cart | 62089-29 | 0.29/0.0116 | 26.00 | Add to Cart |
| 62089-06 | 0.06/0.0024 | 32.00 | Add to Cart | 62089-30 | 0.30/0.0120 | 26.00 | Add to Cart |
| 62089-07 | 0.07/0.0028 | 32.00 | Add to Cart | 62089-31 | 0.31/0.0124 | 26.00 | Add to Cart |
| 62089-08 | 0.08/0.0032 | 32.00 | Add to Cart | 62089-32 | 0.32/0.0128 | 26.00 | Add to Cart |
| 62089-09 | 0.09/0.0036 | 32.00 | Add to Cart | 62089-33 | 0.33/0.0132 | 26.00 | Add to Cart |
| 62089-10 | 0.10/0.0040 | 32.00 | Add to Cart | 62089-34 | 0.34/0.0136 | 26.00 | Add to Cart |
| 62089-11 | 0.11/0.0044 | 32.00 | Add to Cart | 62089-35 | 0.35/0.0140 | 26.00 | Add to Cart |
| 62089-12 | 0.12/0.0048 | 32.00 | Add to Cart | 62089-36 | 0.36/0.0144 | 26.00 | Add to Cart |
| 62089-13 | 0.11/0.0052 | 32.00 | Add to Cart | 62089-37 | 0.37/0.0148 | 26.00 | Add to Cart |
| 62089-14 | 0.14/0.0056 | 30.00 | Add to Cart | 62089-38 | 0.38/0.0152 | 26.00 | Add to Cart |
| 62089-15 | 0.15/0.0060 | 30.00 | Add to Cart | 62089-39 | 0.39/0.0156 | 26.00 | Add to Cart |
| 62089-16 | 0.16/0.0064 | 30.00 | Add to Cart | 62089-40 | 0.40/0.0160 | 26.00 | Add to Cart |
| 62089-17 | 0.17/0.0068 | 30.00 | Add to Cart | 62089-41 | 0.41/0.0164 | 26.00 | Add to Cart |
| 62089-18 | 0.18/0.0072 | 30.00 | Add to Cart | 62089-42 | 0.42/0.0168 | 26.00 | Add to Cart |
| 62089-19 | 0.19/0.0076 | 30.00 | Add to Cart | 62089-43 | 0.43/0.0172 | 26.00 | Add to Cart |
| 62089-20 | 0.20/0.0080 | 26.00 | Add to Cart | 62089-44 | 0.44/0.0176 | 26.00 | Add to Cart |
| 62089-21 | 0.21/0.0084 | 26.00 | Add to Cart | 62089-45 | 0.45/0.0180 | 26.00 | Add to Cart |
| 62089-22 | 0.22/0.0088 | 26.00 | Add to Cart | 62089-46 | 0.46/0.0184 | 26.00 | Add to Cart |
| 62089-23 | 0.23/0.0092 | 26.00 | Add to Cart | 62089-47 | 0.47/0.0188 | 26.00 | Add to Cart |
| 62089-24 | 0.24/0.0096 | 26.00 | Add to Cart | 62089-48 | 0.48/0.0192 | 26.00 | Add to Cart |
| 62089-25 | 0.25/0.0100 | 26.00 | Add to Cart | 62089-49 | 0.49/0.0196 | 26.00 | Add to Cart |
| 62089-26 | 0.26/0.0104 | 26.00 | Add to Cart | 62089-50 | 0.50/0.0200 | 26.00 | Add to Cart |
Disc Punch
The EMS 310 Disc Punch is designed to prepare ductile metals and soft materials for TEM without mechanical distortion. Its solid construction and high tolerance design allows a maximum force to be used with difficult materials while maintaining specimen quality. A specimen alignment tool is included which guarantees maximum specimen yield and precise specimen location. After the disc is punched it is automatically selected from the die and collected in an easily removable tray.
Features:
- Preparation of TEM samples without distortion
- Alignment fixture included for maximum yield and precise specimen location
- Solid construction for long term use without loss of precision
Dimensions: 8”(W) x 8”(H) x 2.5”(D); Weight: 5 lb.
Disc size: 3.0 mm
| 50125-10 | Disc Punch Set | set | 1755.00 |  |
| Replacement parts and products that are available for Disc Punch: | ||||
| 50125-50 | Specimen Holder Base | each | 33.00 | |
| 50125-51 | Specimen Holder | each | 28.00 | |
| 50125-52 | Knurled Screw (to hold specimen holder to holder base) | each | 5.00 | |
| 50125-54 | Specimen Tray | each | 22.00 | |
